Library/Engineering/Shigley's Mechanical Engineering Design/Welding, Bonding, and the Design of Permanent Joints

Welding, Bonding, and the Design of Permanent Joints

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Questions

Question 1

According to the American Welding Society (AWS) standard welding symbol, what element points to the joint to be welded?

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Question 2

What is the average normal stress in a single V-groove butt weld of length 'l' and throat 'h' subjected to a tensile force 'F'?

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Question 3

In a cantilever welded to a column by two fillet welds, what type of stress does the shear force V at the support produce?

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Question 4

What is the throat area 'A' for a welded joint consisting of two parallel fillet welds, each with weld size 'h' and length 'd'?

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Question 5

For an E70xx electrode, what is the specified minimum tensile strength according to Table 9-3?

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Question 6

According to the AISC code as presented in Table 9-4, what is the permissible shear stress for a butt or fillet weld?

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Question 7

What is the suggested fatigue stress-concentration factor (Kfs) for the end of a parallel fillet weld?

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Question 8

A 3/8-in fillet weld using an E70XX electrode is made on a joint. According to Table 9-6, what is the allowable force per unit length for this weldment?

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Question 9

In resistance welding, why is it good practice to design joints so that the spot or seam is loaded in pure shear?

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Question 10

What type of adhesive is characterized by being a very low modulus elastomer that deforms easily under small pressures to wet surfaces and forms bonds via van der Waals forces?

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Question 11

What is the primary shear stress τ' in a welded joint in torsion if the total throat area 'A' is 1280 mm^2 and the applied shear force 'V' is 25 kN?

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Question 12

For the conservative model of a transverse fillet weld, the entire force 'F' is assumed to be carried by what type of stress in the minimum throat area?

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Question 13

What is the unit second moment of area, Iu, for a rectangular cross-section cantilever welded at the top and bottom edges, with width 'b' and depth 'd'?

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Question 14

What is a significant drawback of using a reinforced butt weld in a fatigue-loading scenario?

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Question 15

In a statically loaded welded joint where a UNS G10150 HR bar (Sy = 27.5 kpsi) is attached, what is the allowable attachment shear stress according to the welding code method shown in Example 9-2?

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Question 16

What is the primary characteristic of 'seam welding'?

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Question 17

What is the key principle of the shear-lag model developed by O. Volkersen for analyzing lap joints?

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Question 18

For a statically loaded welded cantilever with a 3/8-in fillet weld using an E6010 electrode, a design factor of 3.0 is required. The calculated shear stress in the weld metal is 8.51 kpsi. Given the weld metal has Sy = 50 kpsi, is the weld metal strength satisfactory?

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Question 19

What is the primary design guideline for adhesive joints regarding the type of load they should carry?

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Question 20

A steel bar is welded to a support using two 6-mm fillet welds. One weld is 190 mm long, and there are two transverse welds that are each 56 mm long. What is the total throat area 'A' of this weld pattern?

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Question 21

What process, used in manufacturing compression springs, involves making the spring longer than needed and then compressing it to its solid height to induce useful residual stresses?

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Question 22

According to the AISC code, if a butt weld is subjected to a bending load, the permissible stress is in what range?

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Question 23

A welded cantilever connection is subject to a moment M of 2760 N-m. The second polar moment of area of the weld group, J, is 7.07(10^6) mm^4. At a point where the distance r from the centroid is 105 mm, what is the secondary shear stress τ''?

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Question 24

For which of the following weld types does Table 9-5 suggest the lowest fatigue stress-concentration factor (Kfs)?

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Question 25

What happens to the parent metal's properties in the vicinity of a weld when a cold-drawn bar is welded?

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Question 26

What is the primary failure mode of concern for a resistance-welded joint loaded in tension?

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Question 27

What is the lap-shear strength range in MPa for a rubber-modified epoxy adhesive according to Table 9-7?

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Question 28

In a transverse fillet weld, the simplified model for analysis assumes the entire load is carried by shear on the throat area, which is calculated as 0.707hl. How does this model achieve conservatism?

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Question 29

In the AWS electrode numbering system for an electrode like E100xx, what does the number '100' signify?

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Question 30

A butt joint with sharp corners is used to create a T-joint. What is the suggested fatigue stress-concentration factor (Kfs) for this configuration?

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Question 31

What is the key advantage of a volute spring regarding its solid height?

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Question 32

What is the primary function of the 'tail' in an AWS welding symbol?

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Question 33

When analyzing a welded joint in torsion using the method of treating welds as lines, what does Ju represent?

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Question 34

For an unlubricated, nonplated, black finish bolt, what is the recommended torque factor K for use with the equation T = K * Fi * d?

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Question 35

In the analysis of a transverse fillet weld, what is the physical meaning of the throat?

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Question 36

What is the primary difference between a spot weld and a seam weld?

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Question 37

An E80xx electrode is used to make a fillet weld. According to Table 9-3, what is its minimum yield strength?

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Question 38

According to Table 9-1, what is the formula for the unit second polar moment of area, Ju, for a single vertical fillet weld of height 'd' treated as a line?

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Question 39

When two materials with different coefficients of thermal expansion are bonded with an adhesive and experience a temperature change, what kind of stress is induced in the bond line?

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Question 40

According to the analysis in Section 9-2, a transverse fillet weld subjected to a force 'F' experiences its largest von Mises stress at an angle θ of approximately what value?

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Question 41

If the factor of safety 'n' for a welded joint under tension is computed using the distortion-energy theory based on the AISC permissible stress of 0.60 * Sy, what is the value of 'n'?

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Question 42

Why must the parent metals be considered when analyzing the strength of a welded joint, even if a high-strength electrode is used?

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Question 43

What does a flag symbol at the junction of the arrow and reference line on a welding diagram signify?

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Question 44

What is the primary motivation for treating welds as lines when calculating second moments of area for torsion and bending analysis?

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Question 45

A steel bar (Sy = 36 kpsi) is welded to a support. The allowable tensile stress in the shank of the attachment is based on the AISC allowance of 0.6 * Sy. What is this allowable stress?

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Question 46

Which type of adhesive is often used to lock bolts or bearings in place, curing in the absence of oxygen?

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Question 47

When analyzing a welded joint for fatigue, it is mentioned that the fatigue stress-concentration factors from Table 9-5 should be used for which component(s)?

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Question 48

What is the primary advantage of a constant-force spring, as shown in Figure 10-12?

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Question 49

According to the AISC code presented in Table 9-4, what is the permissible stress for bearing on a butt weld?

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Question 50

What is the primary reason that a designer should be aware of the properties of different weld electrodes?

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