Welding, Bonding, and the Design of Permanent Joints
50 questions available
Questions
According to the American Welding Society (AWS) standard welding symbol, what element points to the joint to be welded?
View answer and explanationWhat is the average normal stress in a single V-groove butt weld of length 'l' and throat 'h' subjected to a tensile force 'F'?
View answer and explanationIn a cantilever welded to a column by two fillet welds, what type of stress does the shear force V at the support produce?
View answer and explanationWhat is the throat area 'A' for a welded joint consisting of two parallel fillet welds, each with weld size 'h' and length 'd'?
View answer and explanationFor an E70xx electrode, what is the specified minimum tensile strength according to Table 9-3?
View answer and explanationAccording to the AISC code as presented in Table 9-4, what is the permissible shear stress for a butt or fillet weld?
View answer and explanationWhat is the suggested fatigue stress-concentration factor (Kfs) for the end of a parallel fillet weld?
View answer and explanationA 3/8-in fillet weld using an E70XX electrode is made on a joint. According to Table 9-6, what is the allowable force per unit length for this weldment?
View answer and explanationIn resistance welding, why is it good practice to design joints so that the spot or seam is loaded in pure shear?
View answer and explanationWhat type of adhesive is characterized by being a very low modulus elastomer that deforms easily under small pressures to wet surfaces and forms bonds via van der Waals forces?
View answer and explanationWhat is the primary shear stress τ' in a welded joint in torsion if the total throat area 'A' is 1280 mm^2 and the applied shear force 'V' is 25 kN?
View answer and explanationFor the conservative model of a transverse fillet weld, the entire force 'F' is assumed to be carried by what type of stress in the minimum throat area?
View answer and explanationWhat is the unit second moment of area, Iu, for a rectangular cross-section cantilever welded at the top and bottom edges, with width 'b' and depth 'd'?
View answer and explanationWhat is a significant drawback of using a reinforced butt weld in a fatigue-loading scenario?
View answer and explanationIn a statically loaded welded joint where a UNS G10150 HR bar (Sy = 27.5 kpsi) is attached, what is the allowable attachment shear stress according to the welding code method shown in Example 9-2?
View answer and explanationWhat is the primary characteristic of 'seam welding'?
View answer and explanationWhat is the key principle of the shear-lag model developed by O. Volkersen for analyzing lap joints?
View answer and explanationFor a statically loaded welded cantilever with a 3/8-in fillet weld using an E6010 electrode, a design factor of 3.0 is required. The calculated shear stress in the weld metal is 8.51 kpsi. Given the weld metal has Sy = 50 kpsi, is the weld metal strength satisfactory?
View answer and explanationWhat is the primary design guideline for adhesive joints regarding the type of load they should carry?
View answer and explanationA steel bar is welded to a support using two 6-mm fillet welds. One weld is 190 mm long, and there are two transverse welds that are each 56 mm long. What is the total throat area 'A' of this weld pattern?
View answer and explanationWhat process, used in manufacturing compression springs, involves making the spring longer than needed and then compressing it to its solid height to induce useful residual stresses?
View answer and explanationAccording to the AISC code, if a butt weld is subjected to a bending load, the permissible stress is in what range?
View answer and explanationA welded cantilever connection is subject to a moment M of 2760 N-m. The second polar moment of area of the weld group, J, is 7.07(10^6) mm^4. At a point where the distance r from the centroid is 105 mm, what is the secondary shear stress τ''?
View answer and explanationFor which of the following weld types does Table 9-5 suggest the lowest fatigue stress-concentration factor (Kfs)?
View answer and explanationWhat happens to the parent metal's properties in the vicinity of a weld when a cold-drawn bar is welded?
View answer and explanationWhat is the primary failure mode of concern for a resistance-welded joint loaded in tension?
View answer and explanationWhat is the lap-shear strength range in MPa for a rubber-modified epoxy adhesive according to Table 9-7?
View answer and explanationIn a transverse fillet weld, the simplified model for analysis assumes the entire load is carried by shear on the throat area, which is calculated as 0.707hl. How does this model achieve conservatism?
View answer and explanationIn the AWS electrode numbering system for an electrode like E100xx, what does the number '100' signify?
View answer and explanationA butt joint with sharp corners is used to create a T-joint. What is the suggested fatigue stress-concentration factor (Kfs) for this configuration?
View answer and explanationWhat is the key advantage of a volute spring regarding its solid height?
View answer and explanationWhat is the primary function of the 'tail' in an AWS welding symbol?
View answer and explanationWhen analyzing a welded joint in torsion using the method of treating welds as lines, what does Ju represent?
View answer and explanationFor an unlubricated, nonplated, black finish bolt, what is the recommended torque factor K for use with the equation T = K * Fi * d?
View answer and explanationIn the analysis of a transverse fillet weld, what is the physical meaning of the throat?
View answer and explanationWhat is the primary difference between a spot weld and a seam weld?
View answer and explanationAn E80xx electrode is used to make a fillet weld. According to Table 9-3, what is its minimum yield strength?
View answer and explanationAccording to Table 9-1, what is the formula for the unit second polar moment of area, Ju, for a single vertical fillet weld of height 'd' treated as a line?
View answer and explanationWhen two materials with different coefficients of thermal expansion are bonded with an adhesive and experience a temperature change, what kind of stress is induced in the bond line?
View answer and explanationAccording to the analysis in Section 9-2, a transverse fillet weld subjected to a force 'F' experiences its largest von Mises stress at an angle θ of approximately what value?
View answer and explanationIf the factor of safety 'n' for a welded joint under tension is computed using the distortion-energy theory based on the AISC permissible stress of 0.60 * Sy, what is the value of 'n'?
View answer and explanationWhy must the parent metals be considered when analyzing the strength of a welded joint, even if a high-strength electrode is used?
View answer and explanationWhat does a flag symbol at the junction of the arrow and reference line on a welding diagram signify?
View answer and explanationWhat is the primary motivation for treating welds as lines when calculating second moments of area for torsion and bending analysis?
View answer and explanationA steel bar (Sy = 36 kpsi) is welded to a support. The allowable tensile stress in the shank of the attachment is based on the AISC allowance of 0.6 * Sy. What is this allowable stress?
View answer and explanationWhich type of adhesive is often used to lock bolts or bearings in place, curing in the absence of oxygen?
View answer and explanationWhen analyzing a welded joint for fatigue, it is mentioned that the fatigue stress-concentration factors from Table 9-5 should be used for which component(s)?
View answer and explanationWhat is the primary advantage of a constant-force spring, as shown in Figure 10-12?
View answer and explanationAccording to the AISC code presented in Table 9-4, what is the permissible stress for bearing on a butt weld?
View answer and explanationWhat is the primary reason that a designer should be aware of the properties of different weld electrodes?
View answer and explanation