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Questions

Question 1

In the context of a standard tensile test, what does the constant of proportionality E, which is the slope of the linear part of the stress-strain curve, represent?

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Question 2

What is the term for the capacity of a material to absorb energy within its elastic range, which is equal to the area under the stress-strain curve up to the elastic limit?

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Question 3

According to the Unified Numbering System (UNS) for steels, what does the designation G10400 indicate?

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Question 4

Which manufacturing process is described as a basic, low-cost method suitable for large quantities with practically no limit to size, shape, or complexity, but is the most difficult for steel due to its high melting temperature?

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Question 5

What is the primary purpose of the heat treatment process known as tempering on a fully hardened steel specimen?

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Question 6

An annealed AISI 1018 steel with an ultimate strength (Su) of 49.5 kpsi, a yield strength (Sy) of 32.0 kpsi, and a strain-strengthening coefficient (sigma_0) of 90 kpsi is given 15 percent cold work. What is the new yield strength (S'y)? The strain-strengthening exponent (m) is 0.25.

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Question 7

What is the primary effect of adding chromium as an alloying element to steel?

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Question 8

In the context of material properties, what is the Bauschinger effect?

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Question 9

Using the approximate relationship for steels, what is the estimated ultimate strength (Su) in kpsi for a steel with a Brinell hardness (HB) of 300?

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Question 10

What is the key difference between thermoplastics and thermosets?

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Question 11

What happens to the engineering stress-strain curve for a ductile material after the ultimate strength point (point u) is reached?

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Question 12

For a material that exhibits an engineering stress-strain curve with a peak at the ultimate strength, the strain-strengthening exponent (m) is equal to what value?

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Question 13

What is the ASTM numbering system for cast iron based on?

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Question 14

Which type of cast iron contains graphite in the form of spheroids, has a high modulus of elasticity, and exhibits ductile properties in its as-cast condition?

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Question 15

What is the primary characteristic of aluminum and its alloys that gives them a high strength-to-weight ratio compared to steel?

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Question 16

A material has a yield strength (Sy) of 50 kpsi and a Young's modulus (E) of 20 Mpsi. What is its approximate modulus of resilience (uR)?

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Question 17

What is the primary reason that cold working (such as cold drawing) increases the yield strength of a steel bar?

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Question 18

Which of the following nonferrous metals is the lightest of all commercial metals, with a density about two-thirds that of aluminum, but has a yield point that is significantly reduced at the temperature of boiling water?

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Question 19

In material selection using Ashby charts, what does the material index M = E^(1/2)/ρ represent when designing for a light, stiff, end-loaded cantilever beam?

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Question 20

What is the purpose of the heat-treating process known as normalizing for steel parts?

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Question 21

Which copper-base alloy is particularly noted for its resistance to fatigue and corrosion, high tensile strength, and high capacity to absorb energy, making it very useful as a spring material?

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Question 22

What is the defining characteristic of composite materials compared to metallic alloys?

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Question 23

A gray cast iron part has a Brinell hardness number (HB) of 220. Using the minimum strength relationship defined by the ASTM, estimate its ultimate strength (Su) in kpsi.

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Question 24

What does the 'cold-work factor W' represent as defined in Section 2-3?

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Question 25

Which of the following processes involves heating a metal above its recrystallization temperature before working it?

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Question 26

What is the primary advantage of using a powder-metallurgy process for manufacturing parts?

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Question 27

What does a material's 'modulus of toughness' represent?

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Question 28

In the UNS designation for aluminum alloys, what does the prefix 'A9' signify?

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Question 29

What is the ductile-brittle transition temperature, as observed in a Charpy impact test?

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Question 30

For a material that has undergone cyclic loading, what is a stable cyclic hysteresis loop?

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Question 31

An annealed AISI 1018 steel has an ultimate strength (Su) of 49.5 kpsi. If it is given 25 percent cold work, what is the new ultimate strength (S'u)?

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Question 32

Which alloying element, when added to steel, is most effective in producing desirable oil-hardening and air-hardening properties due to its effect of substantially lowering the transformation point?

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Question 33

What is the key structural difference between gray cast iron and malleable cast iron?

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Question 34

What is the approximate modulus of elasticity for aluminum alloys?

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Question 35

Which of these processes is NOT considered a hot-working process?

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Question 36

What is the equivalent true strain (ε̃) for a material that has undergone 30 percent cold work (W)?

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Question 37

How is the true stress (σ̃) related to the engineering stress (σ) and engineering strain (ε) up to the point of necking?

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Question 38

What is the primary characteristic of a stable cyclic stress-strain curve for a cyclic softening material like 2024-T4 aluminum?

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Question 39

To ensure a certain cast iron part always meets or exceeds ASTM No. 25 specifications, which requires a minimum ultimate strength of 25 kpsi, what is the minimum Brinell hardness (HB) that should be specified?

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Question 40

Iron-base alloys containing at least what percentage of chromium are called stainless steels?

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Question 41

What is yield strength (Sy) often defined by when a material does not have an obvious yield point on its stress-strain diagram?

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Question 42

According to Section 2-3, what is the new ultimate strength (S'u) of a material with an original ultimate strength (Su) after it has undergone a cold-work factor of W?

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Question 43

Which statement accurately describes the properties of chromium-nickel stainless steels?

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Question 44

What is the primary purpose of adding lead to brass alloys?

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Question 45

What is the term for the continuous deformation of a material under a constant load over long periods, especially at elevated temperatures?

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Question 46

What is a major disadvantage of the powder metallurgy process?

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Question 47

What is the relationship between true strain (ε̃) and engineering strain (ε) up to the ultimate tensile strength?

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Question 48

In the Ramberg-Osgood relationship, ε̃ = (σ̃/E) + (σ̃/σ0)^(1/m), what does the term (σ̃/E) represent?

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Question 49

For a steel with a yield strength of 80 kpsi and an ultimate strength of 100 kpsi, what is its approximate modulus of toughness (uT) if the strain at fracture (εf) is 0.15?

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Question 50

Why is it generally not necessary to apply a stress-concentration factor for a ductile material under static loading?

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