Library/Engineering/Shigley's Mechanical Engineering Design/Clutches, Brakes, Couplings, and Flywheels

Clutches, Brakes, Couplings, and Flywheels

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Questions

Question 1

In the static analysis of clutches and brakes, what defines a self-energizing brake shoe?

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Question 2

For the doorstop in Example 16-1, with a leftward floor movement, an actuating force F of 10 lbf, a coefficient of friction of 0.4, and a uniform pressure distribution, what is the calculated upward normal force N on the pad?

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Question 3

What is a key feature of a centrifugal clutch used for automatic operation, assuming no spring is used?

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Question 4

In the analysis of an internal-shoe device, how is the pressure p at any angle theta related to the maximum pressure pa at angle theta_a?

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Question 5

To avoid self-locking in an internal-shoe brake, what must be the relationship between the moment of the normal forces (MN) and the moment of the frictional forces (Mf)?

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Question 6

In Example 16-2, a 300 mm diameter brake is analyzed. What is the calculated actuating force F required for the self-energizing right-hand shoe?

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Question 7

What is the total braking capacity (torque) for the brake in Example 16-2, considering both the right-hand (self-energizing) and left-hand shoes?

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Question 8

What is a major advantage of disk brakes over self-energizing drum brakes, as discussed in the text?

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Question 9

In a frictional-contact axial clutch operating under the uniform-wear model, what is the fundamental relationship between pressure (p) and radius (r)?

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Question 10

For a single-surface disk clutch operating under the uniform-wear model, what is the formula for the torque (T) in terms of the actuating force (F), coefficient of friction (f), and diameters (D and d)?

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Question 11

What is the primary function of a flywheel in a mechanical system?

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Question 12

For the two annular pads in Example 16-3, with a total torque requirement of 13,000 lbf-in, what is the calculated largest normal pressure (pa) for uniform wear?

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Question 13

In the analysis of cone clutches under uniform wear, the operating force F is found to be identical to which equation for axial clutches?

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Question 14

What is the formula for the total energy E dissipated during a clutching operation, where I1 and I2 are the inertias and omega1 and omega2 are the initial angular velocities?

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Question 15

In Example 16-5, a caliper brake is used 24 times per hour. What is the calculated temperature rise (deltaT) for a single stop?

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Question 16

For a band brake, what is the relationship between the tight-side tension P1, the slack-side tension P2, the coefficient of friction f, and the angle of wrap phi?

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Question 17

According to the table for friction materials for clutches (Table 16-5), what is the typical dry coefficient of friction for cast iron on cast iron?

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Question 18

What is the coefficient of speed fluctuation (Cs) for a flywheel, as defined in the text?

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Question 19

In Example 16-6, a flywheel is analyzed for an engine with a nominal speed of 250 rad/s. What value of flywheel inertia (I) is calculated for a coefficient of speed fluctuation of 0.1?

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Question 20

What is a key characteristic of positive-contact clutches, such as the square-jaw clutch?

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Question 21

For the brake in Figure 16-8, which has a diameter of 300 mm and dimensions given in millimeters, what is the calculated distance 'a' from the center of the drum to the hinge pin?

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Question 22

In an external contracting shoe brake, how does the actuating force F relate to the normal moment MN and the friction moment Mf for clockwise rotation as shown in Figure 16-11?

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Question 23

For a symmetrical pivoted external brake shoe designed for symmetrical wear, what is the assumed pressure distribution p(theta)?

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Question 24

In a band brake analysis, the maximum pressure (pa) on the band occurs at the toe (the tight side). What is the formula for this maximum pressure?

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Question 25

For a button-pad disk brake with a pad radius R = 0.5 in and an eccentricity e = 2 in, what is the value of the parameter delta used to find the effective radius?

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Question 26

What is the recommended range for the cone angle alpha in a cone clutch to provide a good compromise and avoid excessive disengagement force?

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Question 27

For the button-pad disk brake in Example 16-4, with a p_max = 350 psi, what is the calculated average pressure, p_av?

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Question 28

According to the analysis in Section 16-9, how is the temperature rise (deltaT) of a brake assembly approximated?

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Question 29

What does the dimensionless plot in Figure 16-17, comparing torque for uniform pressure vs. uniform wear in axial clutches, conclude?

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Question 30

From Table 16-4, what is the mean frictional coefficient for a woven lining material in a brake?

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Question 31

For the doorstop in Example 16-1, but for a rightward relative movement of the floor, what is the calculated average pressure (pav)?

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Question 32

What is the primary purpose of an overrunning clutch?

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Question 33

In the analysis of the engine in Example 16-6, what are the calculated maximum (omega2) and minimum (omega1) speeds for a nominal speed of 250 rad/s and Cs = 0.1?

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Question 34

When analyzing a band brake, what is the formula for the torque T it can sustain?

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Question 35

When considering an external contracting shoe brake, under what condition does self-energization exist?

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Question 36

In the analysis of the brake in Example 16-2, what is the resultant reaction force R on the hinge pin of the self-energizing right-hand shoe?

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Question 37

How is the change in kinetic energy (E2 - E1) related to flywheel inertia (I), nominal speed (omega), and coefficient of speed fluctuation (Cs)?

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Question 38

What is the primary reason that a new axial clutch (uniform pressure model) transmits more torque than a worn-in clutch (uniform wear model) for the same actuating force?

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Question 39

For the doorstop analysis in Example 16-1, part (d), what is the critical coefficient of friction (f_cr) required for the doorstop to become self-acting?

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Question 40

According to Table 16-3, which friction material has the highest instantaneous temperature limit?

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Question 41

In the steady-state thermal analysis of the caliper brake in Example 16-5, what is the final iterated value for the maximum temperature (Tmax)?

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Question 42

For a cone clutch with a given actuating force F, how does the torque capacity T change as the cone angle alpha decreases?

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Question 43

What are the four main elements of interest in analyzing the performance of clutches and brakes as listed in Section 16-1?

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Question 44

In Example 16-1 part (c), where pressure is modeled as proportional to the distance from the pivot, what is the calculated maximum pressure (pa)?

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Question 45

For the brake in Example 16-2, what is the maximum operating pressure (pa) on the left-hand (non-self-energizing) shoe?

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Question 46

What is the primary trade-off when selecting a material for a brake or clutch lining regarding coefficient of friction and temperature resistance?

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Question 47

How much energy (in Btu) is absorbed by the caliper brake in Example 16-5 during a single stop from 250 rev/min?

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Question 48

For a symmetrical pivoted external brake (Figure 16-12), how is the pivot location 'a' determined to ensure the moment of the frictional forces (Mf) is zero?

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Question 49

For an induction motor with a linear torque characteristic TM = a*omega + b, how is the constant 'a' determined from rated torque (Tr), synchronous speed (omega_s), and rated speed (omega_r)?

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Question 50

For the annular pads in Example 16-3, what is the calculated equivalent radius (re) for uniform wear?

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