In a distillation column simulation, what does a broad, flat region in the composition profile plot typically indicate?

Correct answer: A section of the column with very little change in composition, suggesting an incorrect feed tray location or an excessive number of trays.

Explanation

Plotting the composition profiles in a distillation column is a powerful diagnostic tool. A long, flat section in the profile indicates that little or no separation is occurring on those trays, which is a clear sign of a suboptimal design, often due to an incorrect feed location or having far more trays than necessary.

Other questions

Question 1

What is the primary characteristic that distinguishes sequential-modular simulation programs from simultaneous (equation-oriented) programs?

Question 2

What is a general guideline regarding the inclusion of components in a process simulation model based on their concentration?

Question 3

What are pseudocomponents (or hypocomponents) primarily used to model in process simulations?

Question 4

What is the minimum information typically required to create a new hypothetical pure component in UniSim Design?

Question 5

Using the Chueh and Swanson method, estimate the specific heat capacity in kJ/kg C of ethyl bromide (CH3CH2Br) at 20 C. The group contributions are: -CH3 = 36.84, -CH2- = 30.40, and -Br = 37.68 kJ/kmol C. The molecular weight is 109.

Question 6

What is the primary limitation of the UNIFAC group contribution method for predicting phase equilibrium?

Question 7

In a process simulation, when is a conversion reactor (stoichiometric reactor) model most appropriately used?

Question 8

What is the primary drawback of using shortcut distillation models in a process simulation?

Question 9

In the context of a process flowsheet with a recycle loop being solved by a sequential-modular simulator, what is a 'tear' stream?

Question 10

What is the Bounded Wegstein method, which is the default convergence method in most simulation programs?

Question 11

What is a significant drawback of using a Gibbs reactor model when a component set includes aromatic hydrocarbons, hydrogen, and carbon?

Question 12

What is the primary purpose of using a 'component splitter' model in a process simulation?

Question 13

According to the text, what is a common problem encountered when simulating process-to-process heat exchangers, and what is a recommended practice to avoid it?

Question 14

When modeling a gas turbine engine in UniSim Design as shown in Example 4.9, what combination of simulation units was used to represent the combustor and the dynamo/shaft losses?

Question 15

For the autothermal reforming process described in Example 4.5, with a 98 percent conversion of methane, what was the calculated temperature at the exit of the reforming reactor?

Question 16

What is one of the most common causes of convergence failure in rigorous distillation models?

Question 17

In a shortcut distillation model for a feed of 100 mol/h of an equimolar mixture, a 99 percent recovery of the light key means how many mol/h of the light key is allowed in the bottoms?

Question 18

What is one of the first steps an experienced designer would take to troubleshoot a simulation flowsheet that is not converging?

Question 19

What is the purpose of a controller function like 'Design Spec' in Aspen Plus or 'Adjust' in UniSim Design?

Question 20

For what purpose is dynamic simulation most useful, according to the text?

Question 21

In the naphtha isomerization process from Example 4.10, the shortcut column model calculated a minimum reflux ratio of 3.75. The reflux ratio was then set to what value for the simulation?

Question 22

What is a key difference between a CSTR (Continuous Stirred Tank Reactor) model and a PFR (Plug Flow Reactor) model in a process simulation?

Question 23

According to the solution for Example 4.8, what was the primary reason the initial single-shell heat exchanger design was unacceptable?

Question 24

After modifying the heat exchanger design in Example 4.8 to a three-shell system, what was the new total surface area compared to the original single-shell design?

Question 25

What is the key advantage of a simultaneous, dynamic simulator?

Question 26

When building a pure component model for a process simulation, why is it important to always include any component that has a specified limit in any of the products?

Question 27

What type of solid is a material like coal or wood pulp modeled as in Aspen Plus, which is defined by attributes rather than molecular properties?

Question 28

When is it recommended to use a detailed model with a full component list versus a high-level model with only the main bulk components?

Question 29

Using Lydersen's method to estimate the critical temperature (Tc) of a compound, what is the formula that relates Tc to the normal boiling point (Tb) and the sum of critical temperature increments (delta T)?

Question 30

What is the fundamental criterion for thermodynamic equilibrium between two phases for every component 'i' in a multicomponent mixture?

Question 31

For which type of system would the Peng-Robinson (P-R) equation of state be a suitable choice for modeling phase equilibrium?

Question 32

What is a major challenge in modeling real industrial reactors compared to the simple library models in simulators?

Question 34

Why is it often necessary to use a USER2 block or a user subroutine to model complex operations in Aspen Plus?

Question 35

What is the typical range for the optimum reflux ratio in a distillation column relative to the minimum reflux ratio (Rmin)?

Question 36

In the distillation column sizing in Example 4.7, the process design basis was 225 metric tons per hour. What feed rate was used for the equipment design basis to account for a safety factor?

Question 37

When is the Newton convergence method recommended for solving flowsheets with recycles?

Question 38

What is the primary function of a Yield Shift Reactor model in process simulation?

Question 39

What is the recommended approach for validating a physical property model when no experimental data is available?

Question 40

In the context of the structure of a typical simulation program, what is the role of the 'executive program'?

Question 41

For the shortcut distillation column in Example 4.6, designed to separate a five-component equimolar feed, what was the calculated minimum number of stages?

Question 42

What is the purpose of using manual calculations to generate an initial estimate for a recycle tear stream?

Question 43

What is a major limitation of the Wilson activity coefficient model compared to NRTL or UNIQUAC?

Question 44

In the final converged solution for the naphtha isomerization process in Example 4.10, what was the flow rate and composition of the recycle stream?

Question 45

What is the purpose of the strategy known as to 'creep up on' a converged solution?

Question 46

What is the general guideline for the number of pure components in a model to maintain efficient solving?

Question 47

What is a key consideration when modeling a liquid-liquid extraction process?

Question 48

In the gas turbine simulation in Example 4.9, what was the calculated net power produced by the dynamo and the overall cycle efficiency?

Question 49

Which of the following is NOT listed as a core component of a typical process simulation program's structure?

Question 50

What is the primary reason for using a rigorous distillation model instead of a shortcut model?